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Ernie

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Everything posted by Ernie

  1. Hi Mike! Will post the fender extender pics in a couple days. We used that roll plastic you can get from www.speeedwaymotors.com or other race car supply stores like www.performancebodies.com it is about 1/8"or so thick, sturdy and flexible. You can score and snap it. Heat and form it. The edges file nicely. We had the black laying around, many colors available and it is paintable..... We took measurements so they extended a couple inches past the tires and as far under the plastic fenders as they'd go, and again for the length we wanted and cut 'em out and used a heat gun to help shape them into place. Riveted or bolted them on and wa-la! they were good to go. Have you had to remove a front axel yet? Maybe you have a tip for getting that dang thing off you'd like to share? I've searched hi and low for some kind of advanced troubleshooting instructions, All I can find are the directions for removal with no complications. Thanks! Ernie
  2. HI all! We love our Trooper T-2 (2008, one of the first 5000 but with the reinforced rear diff bracket)...We have snorkled the air and oil breather, moved the radiator up on the rear cage , added a top with storage rack, widened the fenders, a plexiglass windshield, nut and bolted the entire buggy, reinforced all electrical connections and anywhere a wire might rub, installed a muffler and waterproofed the underseat compartments. Also have a second set of "street" tires for when the knobbies aren't appropriate. We keep up on all the fluids and recommended maintenance and keep it garaged. Our next project is to raise the height and seal the fuse and ecm boxes and coat everything with die electric grease. Our machine has performed well on the dunes of Glamis, the back country of the White Mountains of AZ (on the mtn. trails and the high desert scrub). We've even taken it thru the Little Colo. river wash near Holbrook a couple times (that was a blast!). We've gotten it really wet trying to dodge giant "puddles" during the monsoon season (which prompted the fender widening and the snorkeling). It has all the power and abilities to perform what ever we ask of it. (we've even raced it in some 1/8 mile drags.) It outruns/out performs the other more expensive UTV's our friends have, especially in hill climbing and endurance categories. We don't dare jump it....wouldn't want to break any suspension components, not alone the diffs or an axle. Besides the fuel pump falling off (the first week we owned it), the end of the muffler blowing up/off (towards the end of a 150 mile hard ride), a bit of an overheating problem (solved by raising the radiator), all the boots deteriorating/cracking, the front end steering gear being really sloppy, the lights konking out on a night ride on the dunes, several quirks in the electrical system (even before getting wet), we still enjoy our Trooper. But, We never leave home without a well stocked tool box sitting in the back as one never knows what's going to happen next. Our dilema right now is getting the front axle off to change the boot......supposedly they just "slide right off".....not so, we even made a custom axle puller and to no avail, it won't budge. (can't even see the circlip mentioned in the manual) We've spoken with the Joyner mechanics and their instructions don't work either. So we're going to give up on that and try the 12 buck split CV boot kit (Thanks for the tip Rocmoc!). That should solve that problem just fine! Unless ya'll might have a suggestion as to fixing this thing!
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