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By Frank Mac67
My Axis 500 has been operating properly for almost a year with Zero problems. While I was away my granddaughter & friends were riding & playing in the snow. They went to the gas station to fill the tank & the vehicle would not start afterwards. I BEEN GIVING MULTIPLE STORIES: The ATV will not start. When I turn the key I can hear the fuel pump come on but nothing happens other than that.
- NO CLICK - NO OTHER NOISE
*I CHECKED THE BATTERY 12.43volts
*I replaced the solenoid inside the battery compartment.
Seems the next electrical component in line has battery connections IN & motor connections OUT with 2 other small wires connectedaswell(I do not know the name of this component).
Can anyone help?
I can not find an ordered list of electronic components starting at the battery.
Can anyone help with this?
Thanks in advance for any help.
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By Graffy
Im new to the UTV world but not new to the fabrication world. Me and my friend have been focusing on designing and building a rallye-type setup with a custom chassis and a single seater. With suspension design at a good point, we want to start work on the chassis; however, there is one big hiccup in the way, and that is the powertrain. We've been going back and forth on this for quite some time now and realized that we cant find any great options. We want the engine to be behind the driver and mounted between the seat and the rear axle with a transaxle setup. We aren't going to need any power for the front wheels, as this is an RWD application (Toyota MR2 style setup). It also needs quite a small engine; I would love for it to be 100+ hp and possibly be turbocharged down the line, but power isn't a huge deal right now. Right now its a battle between a UTV engine X trans or a bike engine with a diff.
Although crotch rocket engines are super cool, they aren't built for high-torque applications, and a differential setup for one can range up to $6k, which is pretty ridiculous for our initial budget. (We are not going chain-driven as we have bad experience in that area.).
That's what leads us to UTV x Snowmobile drivetrains. I was initially surprised to find out how much power they have and realized it could be a great option with how they are designed for high torque applications. It is a difficult situation to find a good setup.
The transaxle needs to be either a manual or a sequential setup. And although there are some great engine options, with my limited knowledge in the UTV world, I have yet to find a transaxle that fits or works well with those engines.
So my questions are this: Does anyone know of a good combo or might be able to lead me down a direction? Could it be damaging to an AWD transmission if nothing is connected to the front output shaft and only the rear diff?
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By Greg Kilgore
Got a 2021 Axis 500.
I'm needing the head bolt torque specs.
Manual states 38nm.
But saw a video Hisun put out on YT for a 550 stating 50nm + 45° turn of wrench. Didn't think they would be that much difference on a 500 and a 550.
Seen another YT video on a 2013 500. He did 38nm.
Really only want to do this job once and done. And done correct.
Anybody got the answer?
Going to start this rebuild in a few once this weather brakes. Flooding and then snow and cold here now. But spring is around the corner and the wife has to have this fixed or a Honda pioneer may be parked in driveway soon. She has to be able to ride.
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By D MAYNARD
I have an Axis 500 4x4 UTV that I was given. It looks like an almost new machine with 39 hrs on it however it was apparently under water from the hurricane . I have no spark at the plug. I have replaced the plug, the plug wire, & the stator so far. Can anyone advise me of what i need to check and or replace to get this thing running? Any advise would be greatly appreciated.
Thank You,
D Maynard
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By Prepper
I'm working with a 2015 MSU-500. Basic symptoms are it cranks well, but will not fire. It has spark, and it has fuel spraying out of the injector (and spraying starting fluid into the throttle body and plug hole makes no difference). It has compression. I bought it not running, and no other information was available. It has 775 miles on it and 127 hours. It looks to be in very good shape. Previous owner replaced fuel pump, ECU, coil, plug, and the fuse/relay box that mounts on the firewall, then gave up.
My questions relate to cam/valve timing, considering the symptoms and diagnostics so far. My thinking was the woodruff key sheared off and the crank spun, making it out of time. My question is, by the pictures attached does anyone have an opinion as to the cam/valve timing being correct? In the crankshaft picture you can see a timing mark visible. In the camshaft picture I have arrows directed towards what I think are timing marks (which appear to be exactly 180 degrees from one another). However, the long arrow in what appears to be bolt configuration in line with the piston/rod line. Here is a puzzling note... in the position you see in the pictures... I have valve lash on both the intake and exhaust. I think it's at TDC, given the visible crank timing mark and valve lash on both valves.
Any thoughts ? Does this appear to be in proper valve time ? Have I missed anything simple ? Thanks in advance for your input.
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