800cc intake and exhaust port matches!!!!!!!!!!!!!!!!!!
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By Hunterman22
2021 Hisun Axis 500 UTV (From Lowes)
Will NOT START
MY apologies if this is to much info just wanted to give yal the most information possible for help.
I'm a so called diyer. An Electrician by trade 21yrs. I got my S×S from my last job. The contractor purchased this S×S for this specific job brand new, from Lowes. They used it for hauling materials, tools, & a little bit of anything you can think of on an Industrial type job site.
I remember getting on the SxS one time & pushed the gas petal all the way to the floor & SxS had very little power.
So anyway ,when the job finished up back mid July this year (7/2024) , I asked the contractor what they was going to do with it. I was told to take it. Otherwise it would go to the contractors yard (storage yard) & most likely rust away.
Took it home washed it , it had a heavy coat of dust on it & in it dust was every where. My helper & I had to push it on the trailer to get it home. After washing it throughly I let it sit & dry out for a good day and half, maybe 2 days. Before trying to start it. NO START. Will turn over & try to start but thats it.
So here's what I've purchased & installed. New Air Filter, new spark plug, new air idle control valve (AICV), new throttle position sensor, new throttle body, new oxygen sensor, new digital dash speedometer/fuel gauge/clock.
Also drained the old oil & gas & replaced with new oil & 93oct. gas. I should probably mention that I've changed the AICV twice. The 1st time I changed the AICV I was able to get the SxS started & let idle for at least 10-15min. Drove out of the garage, with very little power, turned it around & barely got it back in the garage.That was the one & only time I've been able to start the SxS. I've also cleaned the Throttle Body and & intake with TB cleaner. So after that the AICV was making weird noise so I pulled it out & tried cleaning it, pretty sure I messed it up. So I purchased a Throttle Body that came with new AICV & TPS. Still NO START. I've checked the fuel pump & the fuel injector. I took the injector off still hooked up to wiring & turned the key over, the injector sprayed a lot of gas out kinda the size of a volleyball. I've also checked the clearance gap on the intake & exhaust valve. But today 11/2/2024 I'm going recheck spark plug gap & the valve gaps. And alot of other checking. Would the driver side seat belt have anything to do with it not starting?? I know the driver side seat belt has to be in gauged for full throttle "going fast". Thing is the drv. side seat belt will latch but feels like might be messed up inside of it. Tired opening it up but to no avail. I've never had a S×S or 4wheeler so I was really excited when I got the S×S,not so much anymore. I work on & fix my own vehicles usually no problems. But this SxS is kicking my ass.
So if possible & someone could help me with some ideas or tell me what Im doing wrong or did wrong, I would greatly appreciate it. Thank you for reading thus far.
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By Blair
Most of us complain about the ridiculous noise in the cabin. My wife likes to ride but the noise is a major downer. You can’t even have a conversation without shouting at each other. Well, I manage to reduce the cabin noise by approx 200%!
I addressed the intake that is poorly placed right between the driver and passenger. First, I cut the air filter inlet pipe in half (pic 1). I then reinstalled it upside down (pic 2). I then attached a flexible intake tube (pic 3) and directed it behind the cabin (pic 4). Major difference.
Then I covered the interior engine cover with Dynamat extreme and then 200 mil Chaogang sound deadener / heat shield mat on top of that (pic 5). Since I cut off the intake and redirected it, I completely closed off the intake (engine fence) so no engine noise can come thru (pic 6). It also reduced the heat approx 50%. I did leave on the heat mat that came stock on the engine cover, so it has 3 different mats. It was a snug fit. Major difference again.
My wife rides all the time now since we can have a conversation when we ride. Major improvement to my riding experience. Thought you might like to check it out.
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By Homeowner A
Coleman UT 400 has a strong sulfur/emissions smell from exhaust all the time. Kind of like it’s running rich and a catalytic converter is trying to make it run cleaner so it smells bad. Also misfires when warm. Idles fine. Full throttle fine. In between it cuts out. Do these have catalytic converters? Almost acts like it might be clogged if so.
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By staind
Looking for information on installing a OBD port or a lite to read codes in ECM.
I can not find a OBD port or a lite to read codes on this R2 with 800cc.
I have code readers and adapters for most ATV's. From what I've found so far. They don't have a connection for to read codes. I may be wrong. That's why I'm asking.
This R2 has had new IAC, TPS, MAP, fuel pressure regulator and fuel pump replaced. This was done by neighbor to try to stop surging. It still surges on start up and then settles down. But once you hit the accelerator it revs up to 2000+ rpm and stays till you block off IAC port in throttle body with finger. Once you do that it once again settles down and idles perfectly.
I want to know what the ECM is reading to help dio it.
This joyner is the first one I've run across. Well second one in a week. (my neighbors 2 of them) The other was a trooper with the 1100cc chery motor that had been setting for years. After cleaning up the fuse box connections. It runs like a top. Had to replace all gages with aftermarket gages. Water, oil, gas, amp. Only problem one was the water temp using original sending unit. Had to install 150 ohm resistor on the input wire to get it to read correctly + - 5 degrees. Close enough. Gas sending unit was/is for a boat tank 6" tall. All SS so it should last forever.
thanks Dan D. aka staind
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By CRV
Howdy new member here . My hobby's Rabbit dogs , gamefowl . I'm retired from my real job but I stay busy with the hounds and gamefowl . So to help around the farm I ran across an old 2007 CC Big Country 4x2 to haul feed , water , sprayer and my sorry a$$ .It is in pretty good shape , 781 hrs. good plastic , tires, ect. . But as anything outside and 18 years old it needs seats ! The thing I have found wrong mechically the Diff. Lock Acturtor is broken where it mounts to the bracket ( partly why Im here ) . Hoping someone here can help ! Just my wish list but Id like to find a roll cage and a composit/plastic top for it Im thinking I'll need a donor to salvage these things from ( again partly why Im here ) .Is there another brand that uses this same actuator? If anyone reads this and has or knows of any of threse parts PLEASE HOLLER !!
Again Howdy brothers & sisters
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