Lowcost heater option!
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By Greg Kilgore
Last year bought a small universal coolant style cab heater. Well I installed it today. Thanks to another member, RangeRider45, and his install
That told in his post the size fitting he used. I got the same fittings plus a few others. And all went kinda smooth. Took a few minutes to get air purged from coolant system. Should have parked on hill with front up in the air. But would have had a hard time working on it.
I had a variable power switch connected to an overhead cab fan. Never really used the fan that much. And I have to remove the fan to put on my cab enclosure anyway. So I repurposed the switch to supply power for the heater. The heater has 2 12-volt DC computer fans that are rated for 1.8 amps each. So it's not going to be a big drain on the weak charging system. And with the switch I've got great control over the speed of the fans.
If anyone is interested the radiator hoses are 7/8 inch. I reworked the temperature sending unit (moved it closer to radiator) to make room for all the extra plumbing I did to get the heater to work the way I wanted.
Plumbing parts list.
10-15 worm water clamps. 3/4 to 1 1/4 inch size.
2 1" x 3/4" x 1" PEX Tee
1 3/4" PEX ball valve
1 1" PEX ball valve
5/8" heater hose. I got 6' and probably have 4' left over.
I used the radiator house I cut out to use as splices between the PEX fittings. The PEX fittings are not true to their dimensions that are stated on the package. So they fit the 5/8" and 7/8" very nicely.
They way I have it plumbed is from radiation out side. A tee, then the 1" ball valve, then a Tee. Coming off the Tees are the hoses going to the heater core. There is a 3/4" ball valve on one of the Tees. The ball valves are used to bypass the heater core in the summer. Or direct the hot coolant through the heater core in winter. The temperature sending unit tells me how hot the coolant is. And if anything is getting too hot. The dash also has an idiot light that comes on if the head gets too hot. But doesn't do anything if the radiator gets too hot. There is a temp sensor on the radiator that controls the electrical fan. But if the coolant isn't circulating. That switch never sends a signal to turn on the fan. But enough talking/rambling. Everyone wants to see pics. The only thing I need to change is the orientation of the handle on the 1" ball valve. I have 2" or more clearance between the handle and the tire when cut hard right. But I still don't like it. And instead of taking the valve out and rotating 180°. I'm just going to take the nut off and rotate the handle 180°. Think I need to make a locking mechanism to lock the handles in place so they don't vibrate closed when the machine is moving.
The temperature sending unit and housing. Size 22 mm. Aluminum from Amazon.
Upper Tee the lower Tee is identical. Can also see the handle of the 3/4" ball valve on the 5/8" hose going to the heater.
The 1" ball valve. Goes between the 2 Tees
Wide view of the plumbing.
The heater installed in the sxs. The 3 black hoses are just hanging there. Zip ties to the heater but not attached to any thing. Will probably just direct 2 toward the wife's feet. And 1 toward mine. Or what ever is need as the heat is needed on rides. The black hose in passenger floorboard is some 1" hose that is not needed. Don't know what I'll do with it.
I think if I was going to do it again. I'd put some Indian Head gasket dressing or silicone on the 1" side of the PEX fittings. And I may still do that. But I really hate the ideal of introducing air back in the coolant system.
Any questions just ask. It may take a while to answer. But I'll try.
Ya be good and stay warm over the next few months
Kilgore.
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By Eagle Mountain Outfitters
Our R&D team just finished the first unit and wanted to show you guys. Need more cargo space without losing the functionality of being able to fold down the seat to use the full bed? Eagle Mountain Outfitters, the maker of the original metal UTV roof, has designed a foldable rear cargo basket to meet your needs. Price is $625 + $30 shipping. If you have any question's, please reach out to me at [email protected]
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By mark walkom
the regen braking on my e1 has stopped working unless (for eg) I am going down a hill in low and it's slowing things down to stick to the 10kph limit. when I drive and take my foot off the accelerator it's not initiating the regen to slow things down and instead just coasts at whatever speed it is at, or speeds up as the regen is not limiting it. the brake lights work, so it's probably not a fault with the sensor on the brake pedal
hoping someone else might be able to provide some suggestions on things to check, as the mob that I bought it off seem to have gone silent on me
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By Hutch
Okay everyone, need some help here. I got my 2014 Bennche Bighorn 700 from my father inlaw. He has had it since new and as far as I know never had any problems with it until recently. It began with it being hard to start and having to give it some throttle for it to start up. Then it wouldn't stay running once it did start. If you go to start it, it will fire right off and only run for a split second and then die. If you give it some throttle it will start and stay running as long as your foot is on the pedal. While it's running its pretty rough and backfires. Here is a list of everything I've done so far. Initially I checked compression and it was low. I changed the cylinder, piston and rings. Took the head apart cleaned and laped the valves. Checked timing a few times. Adjusted the valves. New spark plug. Checked the air filter, it was fine. New battery. Changed the fuel pump because of a broken fitting. Changed the fuel filter, lines and fuel injector. Dumped the old fuel and put new in. Changed the air idle control, TPS, MAP sensor, Voltage Regulator, ECU and harness. I was getting codes 31, 107, 113 and 122 on the display. Once I changed the ECU no more codes have been displayed but still have the same issues. All fuses look good and as far as I can tell Grounds are good unless there are some I can't find. I'm at a loss here. Not really sure where to go. Compression was better after everything I did but I don't remember the numbers. I'll have to check it again if someone thinks that could be the issue. Any help would be greatly appreciated!
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