Quantcast
Jump to content


Hisun 250 - Brake Locked up

CStrike250

By CStrike250
in Hisun UTV SxS Forum

 Share

Recommended Posts

strike250 Community Regular

strike250

Posted
Posted

More than likely just a belt, but inspect it first. You might have gotten lucky. As for the breaks, look at a Yamaha banshee or raptor, same exact brake caliper. Yamahas manuals are much better on rebuilding brake caliper than HiSUN. The brake pads from EBC are listed in the parts interchange list in the download section of my website. Do not go off EBCs website, they have the incorrect parts numbers. The correct ones are listed on my site. Hope this helps

strike250 Community Regular

strike250

Posted
Posted

As for the pistons in the brake caliper, they are held in place by O'rings. If you are having problems with the brake caliper being locked up, it sounds like maybe you have contaminated fluid, causing it to crystallize and seize the caliper in place. You should be able to use compressed air on the banjo fitting side of the caliper to force the piston out. If not, then you can soak it overnight in wd40 type of fluid to try to penetrate the back side of the piston and help release it. If not, I would just purchase a new caliper. These calipers are the same as Yamaha Banshee or Yamaha Raptor 600.  You can find a bunch on ebay. The piston does not screw in, it should simply press in and out. Remember to use quality brake fluid, DOT 3 or 4 is fine as it again sounds like the fluid has water or something else that caused contamination.

The brake pads used are: Front brake pads: EBC FA54
                                                         Rear brake pads: EBC FA83

CStrike250 Apprentice

CStrike250

Posted
  • Author
Posted

Thank you very much for your help, turns out the o ring was pinched in between the piston and the wall causing it to bind up. Was a pain getting it all apart. I am thinking I could get away with a rebuild kit but I cant seem to find any  banchee or raptor 600. I see 700 raptor and 660 banshee but not 600. I went into a yamaha parts dealer and tried to get the schematics of the brakes to see if it "looked" the same but had no luck. I am leaning toward just ordering a whole new caliper from one of the web link you have on your website.

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
 Share
Go to topic listing

  • Similar Topics

    • A P
      2022 Hisun Sector 550 eps. Power steering not working
      By A P
      Hi
      I have a 2022 hisun sector eps 550. 30amp fuse is blown for eps. Checked the motor and it’s fine. Opened up the controller and found a bad diode. Dealer wanted 500$ for the controller. Just posting this in case it helps someone. I couldn’t read numbers from the old one so just took a guess and replaced it with a 100v 3amp diode. 
    • clint501
      Hisun E1 charger not working
      By clint501
      I recently purchased a Hisun E1 and the other day the charger stopped working properly. The LED on the dash blinks red & green and the light on the side of the charger also blinks red & green. The fan on the charger does not come on like it used to do. There is no error code that I can see. Does anyone have any suggestions to remedy this?
    • CRV
      Need some help. Looking for some parts too
      By CRV
      Howdy new member here . My hobby's Rabbit dogs , gamefowl . I'm retired from my real job but I stay busy with the hounds and gamefowl . So to help around the farm I ran across an old 2007 CC Big Country 4x2 to haul feed , water , sprayer and my sorry a$$ .It is in pretty good shape , 781 hrs. good plastic , tires, ect. . But as anything outside and 18 years old it needs seats ! The thing I have found wrong mechically the Diff. Lock Acturtor is broken where it mounts to the bracket ( partly why Im here ) . Hoping someone here can help  ! Just my wish list but Id like to find a roll cage and a composit/plastic top for it Im thinking I'll need a donor to salvage these things from ( again partly why Im here ) .Is there another brand that uses this same actuator? If anyone reads this and has or knows of any of threse parts PLEASE HOLLER !! 
      Again Howdy brothers & sisters

    • LeMay624
      Kioti K9 too loud!
      By LeMay624
      Hey guys! Was wondering if anybody has had any experience in shutting up a Kioti K9 or Kioti Mechron.  I daily drive a K9 in an underground mine and between the engine noise and belt whine I can’t hear myself think while driving this thing! 2-5 hours a day. It’s a 2021 model with 180 hours on it. Belt and clutches are clean, machine is maintained to factory recommended schedule and then some. Has been like this since new. Before I start boxing in the engine with plywood and stuffing insulation under the seat I thought I would reach out and see if anybody has run into this before! 
    • Gerals
      2017 Massimo 500 that is locked in 4 wheel drive
      By Gerals
      I have a 2017 Massimo 500 that is locked in 4 wheel drive don’t know if the switch is working or if it’s something else does it have a fuse for the switch 

UTV FORUMS

MORE SECTIONS

FOLLOW US ON

GET IN TOUCH

  • Automotive Webmaster
×
×
  • Create New...