Quantcast
Jump to content


Recommended Posts

Posted

Recently, my unit Axis 500 (2020) will only go into reverse and neutral. I am not able to get high or low. The engine itself sounds fine and I do not have other issues on this unit. I change the engine oil but have not yet changed the gear oil.
Before this happened I occasionally encountered issue where going from reverse to high gear, it would grind some and i had to reposition to shift into high gear. I also for last couple weeks heard a squeaking sound. I couldn't tell what it was. Was looking for a grease point I missed.
The unit has around 70 hours and is kept in the garage.

Anyone else encounter this type of scenario? Any suggestions on troubleshooting would be appreciated. Thanks.

Posted

Have you checked the cable adjustment.

When shifter is in neutral, is the neutral light lit on dash. And is the trans actually in neutral. 

Same question for reverse?

How far does the shifter move when trying to go from neutral to forward.

I'm sure you are pressing the brake when trying to shift into a forward gear.

Posted

My 550 is also difficult to shift but more often into reverse.  I find that hard on the brake sometimes will let it move easier into reverse.  These cable driven shifters are not exactly great that's for sure.  Is the idle set too high?  Might check that if it moves at all when you do get it into gear.  

Posted

Thanks Greg, when in reverse, it does light up reverse on the dash. When in neutral it lights up as reverse on dash. When in high, it lights up as neutral. It seems like it might be going farther forward but I am not positive.

Yes, brake is applied when shifting. 

When I shifted to what should be high gear and it lighted up as neutral, and then, when I applied the gas, it was indeed in neutral and did not move. In reverse, the unit moves in reverse as expected.

Posted

Ok, so I have now tried adjusting the cable. I referenced this link for walk thru on how to adjust the cable, in case anyone else may find this useful.

www.youtube.com/watch?v=leiyiv7SWPg

First, I put it in what should be high gear - the dash registered nuetral.

After rotating cable counter clockwise the sensor activated and brought me back to reverse on dash light.

After rotating forward, it again activated the sensor and brought it back to neutral on the dash light.

I kept rotating and it never hit the sensor to bring it to high. I started to feel some resistance and did not want to keep going out of fear I would break something.

Anyone else encounter this, agree I should hold over turning the cable (meaning only as hard as hand turning it) and not use any tools such as a wrench?

I am now thinking it might be the gearshift fan causing the issue and am looking into this. I will post another update as I have more from that investigation.

Posted

There is an actual service manual for these machines on this site. Can't remember who posted, the name, or download link. But search the manual library and you can find it. Here are some diagrams. 

Screenshot_20241206_134925_AllPDFReader.thumb.jpg.42bf0487f6fb1650069e350b50622b78.jpg

 

Screenshot_20241206_134937_AllPDFReader.thumb.jpg.245c4847bacbcef14d5dc79286126342.jpg

 

Screenshot_20241206_134950_AllPDFReader.thumb.jpg.313cba3a2a809939378fed04974f80d4.jpg

 

Screenshot_20241206_135003_AllPDFReader.thumb.jpg.8d3f15b84f81dd1d7950615f5e9aa954.jpg0

 

Screenshot_20241206_115639_AllPDFReader.thumb.jpg.92c37758f813f166af1ef2f4da18be08.jpg

 

(The items numbers are off according to the description on 261 and 262)

I didn't view the posted video. If it was me, after following the directions above to adjust the linkage and still was having issues.

I'd completely disconnect the adjustment rod. (Item 5 on page 261.) Then check item 7 and item 9 on page 261 to make sure item 7 is engaged cause it looks like item 7 has a oblong slot that fits around the shift lever 1 assembly circuled in red in red in bottom picture (cover removed). That actually shifts transmission. Item 9 is the nut that holds item 7 in place. Then see if the transmission will shift into a forward gear by moving item 7 by hand instead of the shift handle. If so, then reattach the shift rod and adjust accordingly. 

 

When I shift my 500 into low, I have to apply just a little throttle to make the transition. I probably need to adjust my shift rod as well. 

 

Hope this helps some or at least points you in the right direction to resolve your issue. I'll watch the link and repost if I think of something else. 

 

I'm not a mechanic,  so take the advice as someone that is just trying to help. Remember listen to me at your own risk.

Good luck and let us know how it goes.

  • Like 1
Posted

From what I could tell from the video. The guy just adjusted the shift rod, gear selector, and the indicator light to be lit for whatever gear the transmission was actually it. And not adjusting the actual transmission for the shifter. If that makes any sense. 

 

In other words he had the transmission shifted into high, then moved the shifter itself into high before loosening the shift rod to adjust the high lamp indicator to be lit. In doing so, he may have actually changed the position of the transmission into low or neutral.  If so, the transmission could have been in low, for example and the shifter and indicator light could have indicated high. Make sense? 

 

I'd still remove the shift rod, then make sure the transmission shift easily into low, high, neutral, and reverse. You may need to rock the machine forward and/or backward just a little. And make sure there is not a lot of slop/slack in between the positions. Then move the transmission into reverse (or low), then move the gear shift handle into reverse (or low), then eyeball and adjust the shift rod to fit into the location. Then adjust the rod length to make sure the correct directional indicator lamp is lit. Then move the selector into the other positions and adjust the rod as needed.

I haven't looked at mine and the diagram doesn't say. But I'd bet the shift indicator selector switch is located somewhere near the shift selector handle. Does any of this makes sense? 

 

I'm not a mechanic,  so take the advice as someone that is just trying to help. Remember listen to me at your own risk.

 

Good luck and let us know how it goes.

  • Like 1
Posted

Also to find manuals and so on. At the very top of this site click on the 3 bars on the top right side. In the menu that appears, click on downloads. On the downloads screen, in the selector box there it says "category " select "Hisun".(or what manufacturer) Once the screen changes, select the manual(s) you wish.

Posted

Sounds like your shift linkage needs adjustment. After removing the console the linkage is on the right hand side slightly behind the shift lever. There are YouTube videos that help show how to properly adjust the linkage. Basically you need two wrenches. 1 to loosen jam nut and 1 to hold linkage from turning.

There is possibly is a damage fan gear. Again there are YouTube videos that help show how to repair and adjust.

Posted

Thanks Greg for all the notes. I'm going to give this a try and hopefully finish tomorrow. I also got the service manual. Thanks very much. I will post with an update when I finish, and let you all know how it goes. Fingers crossed.

Posted

Good news! Its fixed! Thanks Greg and others for all the comments. Really appreciate it.

No matter what I tried, I was not able to adjust the shift rod to enable it to cycle thru all the gears.
I removed the shift rod and opened the gear fan case. The issue turned out to be the fan gears being corroded. The pic shows the corrosion but it is hard to see how bad the teeth were.

I was able to get it fixed by replacing the gear fan and then adjusting the shift rod linkage.
This is a walkthru for replacing it. www.youtube.com/watch?v=FABLVRLNHtY

131625.thumb.jpg.92a9d8f3b96a1be5d172f027dac81b5e.jpg

Its now shifting better then it did when I first got it.

  • Like 2

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Topics

    • By D MAYNARD
      I have an Axis 500 4x4 UTV that I was given.  It looks like an almost new machine with 39 hrs on it however it was apparently under water from the hurricane . I have no spark at the plug. I have replaced the plug, the plug wire, & the stator so far. Can anyone advise me of what i need to check and or replace to get this thing running? Any advise would be greatly appreciated. 
                                    Thank You,
                                  D Maynard 
       
    • By GunnersTacklebox
      Hi All,
      New here, but bought a 2022 Sector 750 brand new last march (old stock up here in Canada)
      It's a good bike so far, but I have noticed a quirk and was wondering if anyone else has had a similar issue?
       
      The issue I've had is if I leave the utv parked on any incline, not even a major incline, and leave it to sit for a while (day or two) it will not start properly. It will turn over and not fire until I press the gas pedal, when it will run and rev up, but if I let off the gas it will die. It will keep doing this until I either start it in gear and drive it for a bit or leave it in neutral and roll it down the hill to flatter ground. where it will have to sit for a while. 
      If I park it on a decline there is no issue. fuel is not low, it's occurred a couple times now. 
       
      Any thoughts on the cause of this? Dealership just says bring it in and let them take a look, at my expense of course. 
    • By Prepper
      I'm working with a 2015 MSU-500.  Basic symptoms are it cranks well, but will not fire.  It has spark, and it has fuel spraying out of the injector (and spraying starting fluid into the throttle body and plug hole makes no difference).  It has compression.  I bought it not running, and no other information was available.  It has 775 miles on it and 127 hours.  It looks to be in very good shape.   Previous owner replaced fuel pump, ECU, coil, plug, and the fuse/relay box that mounts on the firewall, then gave up.
      My questions relate to cam/valve timing, considering the symptoms and diagnostics so far.  My thinking was the woodruff key sheared off and the crank spun, making it out of time.  My question is, by the pictures attached does anyone have an opinion as to the cam/valve timing being correct?  In the crankshaft picture you can see a timing mark visible.  In the camshaft picture I have arrows directed towards what I think are timing marks (which appear to be exactly 180 degrees from one another).  However, the long arrow in what appears to be bolt configuration in line with the piston/rod line.  Here is a puzzling note... in the position you see in the pictures... I have valve lash on both the intake and exhaust.  I think it's at TDC, given the visible crank timing mark and valve lash on both valves. 
      Any thoughts ?  Does this appear to be in proper valve time ?  Have I missed anything simple ?  Thanks in advance for your input.


    • By Jim Kessell
      2005 American Landmaster
      EH65 Subaru Robins
      spits fuel from breather hose into the air cleaner and then down into carb.  What’s causing this ??
    • By mac66
      I bought a used 2021 Axis 500 last April.  Low mileage and got it for considerably less than what they go for new.
      The first thing I did was change the oil/fluids and also put a new drive belt on it.  The only other thing I did to it was add a rear vinyl window that zips open and rolls up to keep the weather off.
      I used it on my 52 acre property to check trail cameras, service the food plots, haul fertilizer, seed etc etc. It's has a good size bed and is not too big or small.  It has worked well as a utility vehicle. 
      Other than using on the trails working around the property I haven't used it much off road...at least until last weekend when I went on 74 mile group ride around the county. In my state it's legal to ride on any road that's not a state or federal highway. The group started in town, rode about 30 miles on back roads to the state ORV trail system. Then did about 20 miles on the trails and then headed back via back roads to town.   
      It had rained for 2 days straight prior, so the trails were one mud hole after another.  It was very challenging.
      The good...
      -It worked fine, never had any kind of issue with it since I bought it.
      -It kept up with more expensive machines on the trails. I was the only one with a CCC (Cheap Chinese Crap) machine.
      -Fairly comfortable to drive.
      -The roof, windshield and rear window kept most of the rain off when it started raining in the afternoon.
      -Okay, I cheated. I peeled off the AXIS 500 stickers on each side. Everybody in the group assumed I had a Rhino. They didn't ask, I didn't tell.
      The not so good...
      -The horsepower rating on the 500-cc engine is 24 hp but it seemed underpowered. While I could go about 35 mph with the pedal to the metal on pavement and hard packed dirt roads the best I could do on loose packed roads was 27 mph. I had trouble keeping up with the others in the group.  It also bogs down on inclines in high gear.  On the other hand, in low gear and 4wd I didn't have any problems going through mud or sand or up hills.
      -It is LOUD! Had to wear shooting earmuffs to keep my ears from ringing while riding. Going to have to address that.
      Overall Impression...
      I was impressed with it on the trails, and it is a good utility vehicle for working around the property. Considering what I paid for it I am very happy with its performance.
×
×
  • Create New...