Quantcast
Jump to content


Recommended Posts

Posted

Hi.

I have changed pistons in my engine now and is done, head is on place and everything.

BUT now i saw in the joyner service manual that it was important that the connecting rods was installed "the right way" (D. When installing piston and connecting rod assembly into cylinders. The marked surfaces of the
connecting rod and piston must face the front of engine (fig.3-10).)

The pistons is correctly installed but when i installed the connecting rods i couldnt see any difference from side to side so i just put them back in and now one of them is "rotated" 180 degree if i looked at the texts on them.

So, does it matter? Is the manual a little bit "universal" or it is important? Has it to do with some oil lubrication? The only thing i noticed when i intstalled them was the bearing shell that has to be put back right so the notch goes in to the groove.

 

Anyone has any good answear to this?

 

/Jonas

Posted

...i dissamble everything again tomorrow and start over because i need to fix one of the threads to the top anyway.

I think the rods need to be faced with the correct side to the "front" because of the lubrication. There is a a little groove on the "front/right" side of the counterweights (beside the rod) where i think the oil goes through and then lubricate the bearing shell via the rod. There is certainly a little track or something on the rod side that line up with the groove on the counterweight.

If no one know for sure, i will let you now after dissamble everything...again...

Posted
...i dissamble everything again tomorrow and start over because i need to fix one of the threads to the top anyway.
I think the rods need to be faced with the correct side to the "front" because of the lubrication. There is a a little groove on the "front/right" side of the counterweights (beside the rod) where i think the oil goes through and then lubricate the bearing shell via the rod. There is certainly a little track or something on the rod side that line up with the groove on the counterweight.
If no one know for sure, i will let you now after dissamble everything...again...
Remember 1 time use bolts!!!
I rebuilt mine and got less than 100km until vibrating started


Sent from my SM-G930W8 using Tapatalk

Posted

Great, yes i change them to. So another question that we discussed at work was, Which side of the engine that is told as "front"?

I have learned that if the piston has an arrow it will always point at flywheel, and if the arrow goes other way (up/down) it will always point at exhaust.

But in the manual it says that piston and rod shall be faced at the same way, to the front. And the one at my job says that front of an engine is where all the belts is, not the flywheel side. So now im confused.  Any ides?

Shall the piston and rods point at flywheel or the other end?

Posted

Okay, my english is not the best, so what you mean is that flywheel side of the motor is back and the side where you put the alternator, belts and so on is the front?

My diffs are original, so far. This orginal motor that i fix now is only for inspection, then i have a ported and tuned zx1000r engine with a skyline diff that i will put in. But cant do it before the swedish inspection company has get me green light for two more years 🙂 We have to check those machine every two year so everything is okay, and changing the orginal engine is not okay, so stupid. 215 bhp is better in my ears than those 20-25 🙂 

  • Like 1
  • 2 weeks later...
Posted

I just want to say that everything works perfect...after the second rebuild 😛 I did change the piston so the arrow points to the right (water pump side) and the connecting rods marks points to the correct side. I had some problems with the distruberator but now it works. Thanks again for all the help, its realy great with this kinds of forum. 

IMG_20190825_143934.jpg

  • Like 1

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
  • Similar Topics

    • By Ken rung
      Does Anyone by chance have a owners manual and a shop manual for a 2007 800cc trooper. I just bought one and need to figure out where and how to engage and disengage the 4 wheel drive. Is it electronic or is there a hidden lever. PLEASE HELP
    • By CYJSP2009
      Dear Joyner owners
      Any one who is looking for below Joyner parts please send email to casey from Leaf Asia  ( please send to [email protected] and cc to casey2leafasia.biz & [email protected])
      Currently, we have supply below parts: 
      1.  cv axles, cv rebuild kits, cv boots
      2.  Differentials and differential ring and pinion set
      3. Cables, 
      4. Brake parts
      5. Engine parts
      6. Other parts. 
      We will provide better price, close follow up ... 
      We can arrange productioni for parts that we can collect demands from customers  
      Have a good weekend
      Casey /  Leaf Asia 
      2023-11-17
       
    • By CSM_Retired
      View File Kioti Daedong K9 2400 Shop Manual
      This manual is to provide servicing personnel with information on the general speci- fications, service, operating principle, troubleshooting, exploded view including part name, removing and installing procedures for K9 2400/K9 2440 UTV (Utility Vehicle) with high-end technology.
      All information in this manual is based on the latest product information available at the time of publication. Therefore, some of the information in this manual may differ from the machine you have.
      KIOTI has a principle to apply update to the next edition of the manual if there is any. However, KIOTI has no obligation to modify the contents in this manual, especially the contents in the manual which is already distributed or published.
      The modified information is available in KIOTI's online electronic manual system (DEMSS).
      This manual is ultimately to satisfy customers with best performance of this UTV. If there is any typo, wrong information or question for this manual, feel free to contact KIOTI.
      Submitter CSM_Retired Submitted 01/02/2025 Category KIOTI  
    • Get More For Your Device
    • By Brett
      Fuel injected 700 starts great and idles great but touch the gas and it dies
×
×
  • Create New...